Rapid-air SERVO FEED / RAPID MASTER Bedienungsanleitung

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RAPID-AIR CORPORATION
4601 KISHWAUKEE ST. • ROCKFORD, IL 61109-2925
Phone: (815) 397-2578
• Fax: (815) 398-3887 • Web Site: www.rapidair.com
servo feed / rapid master
operating instructions
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Inhaltsverzeichnis

Seite 1 - Phone: (815) 397-2578

1RAPID-AIR CORPORATION4601 KISHWAUKEE ST. • ROCKFORD, IL 61109-2925Phone: (815) 397-2578 • Fax: (815) 398-3887 • Web Site: www.rapidair.comservo fee

Seite 2

10programming procedure (continued)Operator Input Terminal – Programming Procedure – Standard Software MANUAL MODE F1=INCH F2=SINGLE FEED MODE F4=

Seite 3 - The Rapid Master

11programming procedure (continued)Operator Input Terminal – Programming Procedure – Standard SoftwareThe last section to be covered is the ramp/coun

Seite 4

12Every servo feed has an eccentric adjustment screw to adjust the upper roller to be in parallel to the lower roller. The maximum adjustment is .008

Seite 5

13No power indicationNo display on operators consolePower on – no motionNo roll actionMaterial will not enter rollsMaterial will not feedMaterial f

Seite 6 - Servo Interfacing Explanation

14Material feeds off centerNo automatic cycleServo humFault signal on Pac-Sci is displayedCannot program unit from displayMechanical pilot release st

Seite 7 - Reset Job Parameters

15The servo motor is flanged mounted and secured with four socket head cap screws. The motor removal has to be done in a sequence as described below.

Seite 8

16(Predefined Variable, Integer, Status Variable, Read-Only)Guidelines - 0 means the drive is not faulted and not enabled, while 8 means the drive is

Seite 9

17Prior to assembly, attention must be given to three points of contact that require an application of Moly-Cote, Lu-briplate or other suitable heavy

Seite 10 - (continued)

18NEVER – Put screwdrivers or foreign materials in feed rolls NEVER – Hold onto material as it is being fed through the servo NEVER – Wear neck

Seite 11

19ALL SALES BY THE COMPANY ARE MADE SUBJECT TO THE FOLLOWING TERMS AND CONDITIONS. PLEASE READ.WARRANTY – The Company warrants, for a period of one

Seite 12

2INTRODUCTION ...

Seite 13

20Rapid-Master/106 Servo CTL

Seite 14

211) Secure the die set to the bolster plate.2) The piston adjustment sleeve (item #1), establishes the stroke to a maximum of .50 inches wh

Seite 15 - Servo Fault Display

22Electrical Schematic

Seite 16 - Fault Code

23Keypad** Keypad shown with all options . Left 2 rows may vary depending on options purchased.

Seite 17 - Lubrication Of Unit

24100 Series Rapid Master – SC953 Servo Wiring Diagram

Seite 18 - Precautions & safety

25Inter-Connect Wiring Diagram

Seite 20 - Rapid-Master/106 Servo CTL

3The Rapid Master that you have just re-ceived is fully assembled and ready to be put into production. Due to shipment vibration and handling, the ma

Seite 21

4If you purchased the Servo/Rapid Master combination already mounted on a base then the servo and press were aligned at the factory. A good practice

Seite 22 - Electrical Schematic

5Now that your servo/press combina-tion is in place, and the cables have have been attached, you can proceed with testing the unit. The first step is

Seite 23 - on options purchased

6A. TAUT STOCK INPUT (J52)TBI-3)This is a normally open contact from a switch or device that monitors the loop of material prior to the servo feed.

Seite 24

7The reset job parameters routing should be used with special caution. We incorporated it as a user function for two reasons.The first reason is if a

Seite 25 - Inter-Connect Wiring Diagram

8Upon the satisfactory completion of all the tests, you should be ready to load a strip of material into the servo feed.Step number one is to select

Seite 26

9The intent of this section is to familiarize the operator with the program flow and what to expect with every keypress. Each screen on the display wi

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