Rapid-air SERVO FEED WITH CUT-TO-LENGTH: 100, 200 & 300 Bedienungsanleitung

SERVO FEED WITH CUT-TO-LENGTHOPERATING INSTRUCTIONSRAPID-AIR CORPORATION4601 KISHWAUKEE ST. • ROCKFORD, IL 61109-2925Phone: (815) 397-2578 • Fax: (81

9 PRETEST FOR SERVO FEED AND CUTTER WITHOUT MATERIAL Now that your servo/cutter combination is in place, and the cables have been attached, you can

10 LOADING MATERIAL INTO THE SERVO FEED Upon the satisfactory completion of all the tests, you should be ready to load a strip of material into the s

11 SERVO INTERFACING EXPLANATION A. TAUT STOCK INPUT (J52)TBI-3) This is a normally open contact from a switch or device that monitors the loop of

12 D. ENABLE OUPUT (J52)TB2-22) This output must be tied to a solid state relay to interface to the outside world. The solid state relay must have

13 RESET JOB PARAMETERS The reset job parameters routing should be used with special caution. We incorporated it as a user function for two reasons

14 TO HELP YOU ENTER A JOB FROM THE KEYPAD LET’S CREATE AN EXAMPLE: We will use a feed length of three inches and want to run the feed rate at 100 p

15 OPERATOR INPUT TERMINAL - PROGRAMMING PROCEDURE-STANDARD SOFTWARE The intent of this section is to familiarize the operator with the program flow

16 The job number screen displays (2) choices for the operator. In the first choice, F1=Program new values, the operator can enter or change the, pi

17 JOG! TYPE=CONTINUOUS F1=ALTER TYPE OF JOG

18 If the F2 key was pressed then the servo will be in the auto total mode and the following screen appears.

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19 Pressing the F4 key, stops the automatic cycle and the main menu screen appears. When the automatic screen is displayed, all keys except the F4 ke

20 Pressing the F1-batch counter key allows the operator to preset a batch count. Pressing the F2-total counter key resets the total count to zero.

21 DRIVE ROLL PARALLELISM ADJUSTMENT Every servo feed has an eccentric adjustment screw to adjust the upper roller to be in parallel to the lower ro

22 TROUBLESHOOTING CHART PROBLEM CAUSE REMEDY No power indication

23 TROUBLESHOOTING CHART (cont.) PROBLEM CAUSE REMEDY Material feeds off

24 MOTOR SERVICE The servo motor is flanged mounted and secured with four socket head cap screws. The motor removal has to be done in a sequence as d

25 SERVO FAULT DISPLAY The Pacific Scientific drive has a list of internal faults and displays the number of that fault on it’s readout located on t

26 FAULT CODE (Predefined Variable, Integer, Status Variable, Read-Only) Guidelines - 0 means the drive is not faulted and not enabled, while 8 means

27 REASSEMBLY OF UNIT Prior to assembly, attention must be given to three points of contact that require an application of Moly-Cote, Lubriplate or ot

28 PRECAUTIONS & SAFETY NEVER - Put screwdrivers or foreign materials in feed rolls NEVER - Hold onto material as it is being fed through the se

2 RAPID-AIR START UP SECTION SERVO FEED—CUT TO LENGTH 100, 200, 300 Series Rev. C Congratulations on purchasing a Rapid-Air Servo Cut-To-Length. N

29 WARRANTY ALL SALES BY THE COMPANY ARE MADE SUBJECT TO THE FOLLOWING TERMS AND CONDITIONS. PLEASE READ. WARRANTY - The Company warrants, for a pe

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3 TABLE OF CONTENTS CHARTS AND DRAWINGS DIRECTORY pg. 4 INTRODUCTION

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4 CHARTS AND DRAWINGS PLAN 100 SERIES pg. 30

5 INTRODUCTION The Rapid Air Servo Cut-To-Length Feed system carries with it the quality and reliability you have grown to expect from a Rapid Air p

6 INSTALLATION AND MECHANICAL SETUP OF SERVO AND CUTTER If you purchased the servo/cutter combination already mounted on a base then the servo and c

7 ELECTRICAL CABLES AND AIR LINE 120 VAC INPUT The alternate input voltage to the control is 120 Vac, 1 Ph, 60 Hz. The max amperage needed is 7.5 a

8 INTERFACING SERVO FEED WITH A CUTTER The Servo Drive unit is programmed to feed each time a signal is received from the cutter switch. The servo w